Today I worked on the engine cooling shroud. I had marked the shroud previously so I
started to remove the excess fiberglass to the scribe lines. After removing the bulk of the material I slipped
it in place on the engine. I used my
Dremel tool and a cutting disc to cut the fiberglass. The fit was pretty good, but it could be
better. I used the Dremel tool with a
small sanding drum to remove the fiberglass material to the scribe lines. I put it back on the engine and the fit was
considerably better, but not good enough.
I used a Sharpie to mark some places that needed additional work. After cutting out some material to clear the
cylinder fins on one end and removing a small section from the rear of the
shroud it fits pretty good.
I also drilled a ¾" hole for the flexible tube that will provide cooling to the rectifier. I also used a Sharpie and a pencil to mark the top of the engine for the RTV that will be used to install the shroud.