Next I started to install the exhaust system.
I removed the yellow plastic cups from the exhaust ports and removed the nuts
from the exhaust port studs. I
disassembled the muffler and exhaust pipes be removing the springs. I put some anti-seize past in the ball joints
of the muffler.
I loosely installed the exhaust pipes on the
engine and attached the muffler. I
tightened the exhaust port nuts but left them loose enough that I could move
the muffler and wiggle it to seat the pipes as instructed.
I re-installed the engine cowling to make sure
everything fits properly. I discovered
after all is in place the exhaust system fits just fine but spinner back plate
is too close to the upper portion of the cowling. I will need figure out a way to correct this
problem. It should be 1/16th
to 1/8th of an inch from the cowling. It is more like 1/32nd of an inch
away. I need to get 1/16th of
an inch clearance. I have some ideas I
will pursue.
I removed the cowling and continued with the
installation of the exhaust system. I
tightened the exhaust port studs and torqued them in to the correct foot
pounds. I then removed the springs, one
by one and filled each spring with red high temp RTV. I reinstalled each spring and put RTV over
the end of the spring at its attachment point as instructed. It is a red globby mess.
After cleaning up from the red RVT experience
I installed the heat probes on the exhaust pipes and connected them to the wiring
installed with the fuselage forward wiring harness. This completes the installation of the
exhaust system. I will start the
installation of the cooling system next.
I brought home some of the components for the
cooling system. I primed them and
painted them gray so I can begin installing them on the firewall.